Rubber Compression Molding Service
Experience the efficiency of the original rubber production method. Discover Global provides high-quality compression molding, the simplest form of thermoset molding, to create durable, precision-engineered components for diverse industrial applications.
Components Produced with Compression Molding:
Gaskets, Seals, and O-Rings
Washer and Mental Bonded Component
Grommets, Shock Absorbers, and Dampers
Bands, Belts, and Handles
Key Pads, PDA Covers, and Connectors
How Compression Molding Works
The process utilizes heat and pressure to transform uncured rubber into a finished product through a series of precise steps:
- The Preform: An uncured rubber “preform,” shaped to the approximate size of the final part, is placed directly into the mold cavity.
- Compression: As the mold closes, the rubber is squeezed between the top and bottom plates. Molds can range from simple two-plate designs to complex multi-plate configurations, depending on part requirements.
- Overflow: During compression, any excess rubber flows into designated “flash” or overflow grooves.
- Vulcanization: The rubber is cured using both heat and pressure, resulting in a finished product that meets your exact specifications.
Advantages of Rubber Compression Molding
Choosing compression molding offers several distinct benefits, particularly for specialized or short-run production:
- Tooling Savings: Lower initial mold costs compared to other methods.
- Rapid Setup: Short setup times make this highly cost-effective for short production runs.
- Material Versatility: Features the unique capacity to process stiff, high-durometer materials.
- Efficiency: Produces the least amount of material waste during the molding process.
